Free track conveyor systems are flexible and cost-effective material handling solutions that operate on a track or rail structure.
Unlike fully powered conveyors, free track systems are usually manually pushed or gravity-fed, making them simple and efficient for light to medium-duty operations.
To enhance functionality, free track conveyors can also be integrated with chain transfers or powered sections. This allows them to move smoothly through ovens, drying tunnels, or specialised areas—without needing to upgrade to a full Power & Free conveyor system.
Key Features of Free Track Conveyors
Manual or gravity operation for simple, low-maintenance use.
Flexible routing options using track switches, intersections, and turntables.
Expandable design that adapts easily to layout changes.
Cost-effective alternative to fully powered conveyors.
Partial automation capability, combining manual trolleys with powered chain transfers when needed.
Where Free Track Systems Are Used
Free track conveyors are widely used in industries that require adaptability, efficiency, and low operating costs. Some common applications include:
Paint finishing lines – move products between washing, painting, drying, and curing stages.
Assembly operations – provide manual handling control for light components.
Warehousing & logistics – optimise floor space by moving goods overhead.
Heat treatment processes – integrate with powered transfers to pass through ovens or dryers.
Advantages of Free Track Systems
Affordable investment compared to powered or power & free conveyors.
Customisable layouts with routing flexibility similar to railway tracks.
Durable and reliable for long-term industrial use.
Seamless integration with other conveyor types for hybrid workflows.
Free Track vs. Other Conveyor Systems
At Mhel, we provide a complete range of conveyor solutions. Free track
conveyors are often chosen as a middle ground between manual and powered systems:
Powered Track Systems → Best for automation and continuous flow.
Free Track Systems → Best for flexibility, low-cost handling, and manual control.
Power & Free Systems → Best for accumulation, sorting, and dynamic routing.
Transporter Systems → Best for oversized or heavy loads across large spans.
Together, these solutions provide scalable, reliable, and efficient conveyor options across industries including automotive, logistics, electronics, food processing, and heavy manufacturing.
Trakmaster 228FT
Free tracks systems are generally manually pushed however can be incorporated with chain transfers etc. to power through ovens or specific areas without becoming a full power & free system. Free track systems have great flexibility with the routing of your desired track by using specialist components like track switches and turntables similar to train tracks.
Trakmaster 406FT
The Trakmaster 406FT runs in a fabricated “cruciform” track section based around the typical E8 or F8 type of conveyor. Bridge plates are welded at pitches of 750, 600 or 500mm depending on the loading. Individual trolley units are rated to 250kg and generally combining four trolley within a loadbar assembly allow for load up to 1000Kg.
